Innovative Construction Technology with High Factory Readiness from the Chuvash Republic

The technology that fully meets the modern requirements of the market in the Russian Federation is presented – stand technology of precast-monolithic frame and large-panel housing construction with the use of floor slabs with pre-stressing up to 8 m, both solid and caisson versions on universal stands. This technology, which combines the best solutions of prefabricated, monolithic, panel, brick and other construction technologies, competes with the latest Western developments. The advantages of the proposed technology are as follows: high factory readiness and quality, versatility and architectural expressiveness of building structures (97% of the frame), precast building; energy savings – consumption is three times less compared to existing technologies for the production of reinforced concrete products; material savings (1.5 times less than for monolithic and panel housing construction); high speed of construction (up to 5 ths. m² of prefabricated monolithic frame per month for one tower crane; lower weight of bearing structures compared to other structures (0.146 m³ of precast concrete per 1 m² of the total area of the building) and, as a result, lower costs for foundations and the use of mechanisms with a lower load capacity on construction sites; reliable erection without welding; usable area – more than 80% of the total area; free planning solutions; quick adjustment of equipment for the production of products necessary for the market at a given time. The bench technology of precast-monolithic frame and large-panel housing construction with the use of floor slabs with pre-stressing up to 8 m is an example of the implementation of inter-industry cooperation in the construction materials and mechanical engineering industry based on Russian scientific developments and adapted modern foreign technologies.

V.A. SHEMBAKOV, Head of GK “REKON-SMK”, General Director of ZAO “Rekon”, RF Honored Builder,Head of the Author 's Team for the development and implementation of SMK technology (This email address is being protected from spambots. You need JavaScript enabled to view it.)

ZAO “Rekon” (20a Dorozhny Proezd, Cheboksary, 428003, Chuvash Republic, Russian Federation)

1. Shembakov V.A. Current industrial technology for manufacturing non-stressed and pre-stressed structures. Modernization of large-panel prefabrication plants. Zhilishchnoe Stroitel’stvo [Housing Construction]. 2020. No. 3, pp. 30–35. (In Russian). DOI: https://doi.org/10.31659/0044-4472-2020-3-30-35
2. Nikolaev S.V. Renovation of housing stock of the country on the basis of large-panel housing construction. Zhilishchnoe Stroitel’stvo [Housing Construction]. 2018. No. 3, pp. 3–7. (In Russian).
3. Kozelkov M.M., Lugovoi A.V. Analysis of the basic regulatory legal documents in the field of designing and construction for recycling. Vestnik NIC “Stroitel’stvo”. 2017. No. 4 (15), pp. 134–145. (In Russian).
4. Shembakov V.A. Sborno-monolitnoe karkasnoe domostroenie [Combined and monolithic frame housing construction]. Cheboksary, 2013.
5. Sokolov B.S., Zenin S.A. Analysis of the regulatory base for designing reinforced concrete structures. Stroitel’nye Materialy [Construction Materials]. 2018. No. 3, pp. 4–12. DOI: https://doi.org/10.31659/0585-430X-2019-768-3-4-10 (In Russian).
6. Shembakov V.A. Possibilities to use the russian technology of precast-monolithic frame for construction of qualitative affordable housing and roads in Russia. Stroitel’nye Materialy [Construction Мaterials]. 2017. No. 3, pp. 9–15. DOI: https://doi.org/10.31659/0585-430X-2017-746-3-9-15 (In Russian).
7. Nikolaev S.V. Innovative Replacement of Large-Panel Housing Construction by Panel-Monolithic Housing Construction (PMHC). Zhilishchnoe Stroitel’stvo [Housing Construction]. 2019. No. 3, pp. 3–10. DOI: https://doi.org/10.31659/0044-4472-2019-3-3-10 (In Russian).
8. Lekarev I.N., Sidorov A.G., Moshka I.N. Series of ABD Houses – 9000: Introduction of BIM-Technologies at Modern Production. Stroitel’nye Materialy [Consrtruction Materials]. 2016. No. 3, pp. 22–24. (In Russian).
9. Manukhina O.A., Rybko V.S., Romanov N.R. Monolithic construction: problems and prospects. Ekonomika i predprinimatel’stvo. 2018. No. 4 (93). (In Russian).
10. Pilipenko V.M. Industrial housing construction in the Republic of Belarus at a new qualitative level. Zhilishchnoe Stroitel’stvo [Housing Construction]. 2019. No. 3, pp. 14–19. DOI: https://doi.org/10.31659/0044-4472-2019-3-14-19 (In Russian).
11. Shapiro G.I., Gasanov A.A. The numerical solution of a problem of stability of the panel building against the progressing collapse. International Journal for Computational Civil and Structural Engineering. 2016. Vol. 12. Iss. 2, рp. 158–166. (In Russian).
12. Fedorova N.V., Savin S.Yu. Ultimate state evaluating criteria of rc structural systems at loss of stability of bearing element. IOP Conf. Series: Materials Science and Engineering. 2018, 463, pp. 1–7.
13. Pavlenko D.V., Shmelev S.E., Kuznetsov D.V., Sapronov D.V., Fisenko S.S., Damrina N.V. Universal system of prefabricated housing construction RB-South – from the idea to implementation on the construction site. Stroitel’nye Materialy [Construction Materials]. 2019. No. 3, pp. 4–10. DOI: https://doi.org/10.31659/0585-430X-2019-768-3-4-10 (In Russian).
14. Shapiro G.I., Zenin S.A., Sharipov R.Sh., Kudinov O.V. Rationing in large-panel housing construction: the new set of rules on design of large-panel constructive systems. Promyshlennoe i grazhdanskoe stroitel’stvo. 2018. No. 2, pp. 10–15. (In Russian).
15. Trishchenko I.V., Kastornykh L.I., Fominykh Yu.S., Gikalo M.A. Evaluation of effectiveness of investment project of reconstruction of large-panel housing construction enterprises. Zhilishchnoe Stroitel’stvo [Housing Construction]. 2018. No. 10, pp. 39–43. (In Russian).
16. Kalabin A.V., Kukovyakin A.B. Mass housing estate: problems and prospects. Akademicheskii vestnik UralNIIproekt RAASN. 2017. No. 3 (34), pp. 55–60. (In Russian).